Site assessment and engineering
Site surveys, energy audits and fuel consumption analysis inform customised engineering and detailed system design.
TURNKEY EPC
Turnkey EPC for Industrial Combustion Systems
Complete industrial combustion solutions, from site assessment and detailed engineering to installation, commissioning, operator training and maintenance.
THE BIG PICTURE
One coordinated approach to industrial process heating
Greentech Engineers delivers turnkey industrial combustion systems tailored to the operating requirements of manufacturing plants. We coordinate engineering, equipment supply, gas infrastructure, installation, testing and commissioning so that combustion equipment, controls and safety systems work together.
Our scope includes converting existing LPG, furnace oil, diesel or coal systems to Natural Gas. The engineering objectives are improved combustion efficiency, lower emissions and dependable fuel supply matched to the industrial process.
SCOPE & CAPABILITIES
From fuel supply to controlled combustion
Gas infrastructure and equipment
Supply and installation of gas infrastructure and combustion equipment, coordinated with plant requirements.
PRMS and metering skids
Pressure reduction and metering arrangements support controlled gas delivery to the combustion system.
Burner conversion and tuning
Conversion and combustion tuning of existing boiler and furnace burners for Natural Gas operation.
Automation and SCADA
Integrated automation and SCADA connect gas supply, combustion equipment and operational monitoring.
Gas safety and leak detection
Industrial gas safety systems and leak detection are integrated with the installation.
BURNER CONVERSION AND TUNING
Match combustion to your process
Converting an existing boiler or furnace involves coordinating the gas supply, burner equipment, controls and safety systems.
Combustion tuning and performance optimisation help align the converted system with the plant’s operating requirements.
HOW WE WORK
Our turnkey execution process
Assess and design
Survey the site, review fuel consumption and develop detailed engineering around the plant’s requirements.
Supply and install
Coordinate equipment supply, gas infrastructure, PRMS, metering, burners, controls and safety systems.
Test and commission
Test the installation, commission the system and optimise combustion and operating performance.
Train and support
Train operators and provide annual maintenance and post-commissioning support.
WHERE WE ADD VALUE
Tailored to your manufacturing process
For industrial process heating, gas supply, combustion equipment, safety and controls must operate as one coordinated system. We tailor the execution approach to the manufacturing process and plant requirements.
- Steel plants
- Glass industries
- Ceramic and tile industries
- Food processing
- Textile industries
- Pharmaceutical and chemical industries
- Paper mills
- Automobile manufacturing
- Rubber and plastic industries
POST-COMMISSIONING SUPPORT
Support beyond system startup
Our involvement continues after commissioning, with support focused on system reliability and operating performance.
- Performance optimisationReview and tune the installed system to suit operating requirements.
- Operator trainingPrepare the operating team to work with the commissioned equipment.
- Annual maintenanceMaintain attention to system condition, reliability and long-term performance.
Explore our other solutions
Let’s discuss your gas infrastructure project
Share your process, fuel and operating requirements with our team.